NHTSA makes statement in response

General Motors today announced enhancements to the vehicle structure and battery coolant system in the Chevrolet Volt that would further protect the battery from the possibility of an electrical fire occurring days or weeks after a severe crash.
The enhancements come in response to a National Highway Traffic Safety Administration (NHTSA) Preliminary Evaluation to examine post-severe crash battery performance.
NHTSA opened its Preliminary Evaluation on Nov. 25 following a severe-impact lab test on a battery pack that resulted in an electrical fire six days later. The test was conducted to reproduce a coolant leak that occurred in a full-scale vehicle crash test last May that resulted in an electrical fire three weeks later.
According to the GM press release, modifications will:
- Strengthen an existing portion of the Volt’s vehicle safety structure to further protect the battery pack in a severe side collision.
- Add a sensor in the reservoir of the battery coolant system to monitor coolant levels.
- Add a tamper-resistant bracket to the top of the battery coolant reservoir to help prevent potential coolant overfill.
GM conducted four successful crash tests between Dec. 9 and 21 of Volts with the structural enhancement. The enhancement performed as intended. There was no intrusion into the battery pack and no coolant leakage in any of the tests.
NHSTA issued a statement regarding the GM action saying the agency has not concluded that investigation and is continuing to gather and assess information on the post-crash fire risk in these vehicles.
The statement further said, "Based on the work that NHTSA has already completed — under the observation of representatives of General Motors and in close consultation and collaboration with experts from the Department of Energy, and the Department of Defense — it appears that both battery intrusion and coolant leakage must be present to enable post-crash fire in the Volt. While the agency remains unaware of any fires from real-world crashes involving the Volt, each of the known cases of fire resulting from laboratory crash tests included these conditions.
NHTSA crashed a Chevy Volt retrofitted with GM’s newly designed steel reinforcement device in a side-pole impact test on December 22. The results of that crash test showed no intrusion into the vehicle’s battery compartment, and no coolant leakage was apparent. As a precaution, NHTSA has monitored the crashed vehicle since the test and will continue to do so for one more week. However, the preliminary results of the crash test indicate the remedy proposed by General Motors today should address the issue of battery intrusion.
In the coming weeks, NHTSA will complete the analysis of the overall research undertaken since the initial fire incident in June. The agency will make public its conclusions and any corresponding implications for consumers, the emergency response community, and tow truck operators and storage facility managers upon closure of the safety defect investigation."
NFPA continues to stay up to date on any new developments from auto manufacturers and government agencies in order to share the latest information through our EV Safety Training project. NFPA’s Electric Vehicle Safety Training project is a nationwide program to help firefighters and other first responders effectively deal with potential emergency situations involving electric vehicles.For more information on training and other resources visit http://evsafetytraining.org